28Khz Ultrasonic Aluminum Spot Welding Head

Hangzhou Shengtu Technology Co., Ltd. is one of the leading manufacturers and suppliers of 28khz ultrasonic aluminum spot welding head in China. Welcome to buy high quality customized products at low price from our factory. Contact us for more details.

 

 

Ultrasonic alloy device head is a device head that makes use of ultrasonic technology, and its principal function is made of titanium alloy material. This kind of device head is normally used in the subject of ultrasonic machining, such as ultrasonic cutting, ultrasonic welding, ultrasonic cleaning, and different applications. 

Titanium alloy is a lightweight, high-strength, and corrosion-resistant steel fabric with top notchmechanical and thermal conductivity properties.

Therefore, the usage of titanium alloy to manufacture ultrasonic device heads can furnish excessive tension and durability, whilst additionally possessing proper ultrasonic transmission and strength conversion characteristics.  The working precept of ultrasonic titanium alloy device head is to convert mechanical strength into ultrasonic strength thru ultrasonic vibration, and then switch it to the working phase of the devicehead. This transmission is normally executed thru the contact between the titanium alloy device head and the floor of the workpiece

 

 

 

FEA Finite Element Analysis

To ensure the welding quality is consistent across every spot, our welding heads undergo rigorous FEA (Finite Element Analysis) during the design phase.

Uniform Amplitude: We guarantee an amplitude deviation of < 5% across the entire welding face.

Stress Distribution: Optimized geometry prevents internal stress concentration, reducing the risk of horn cracking under high-cycle fatigue.

 

1. Low heat impact: Ultrasonic machining is a non heat source machining method that can be performed at relatively low temperatures. Compared to standard warmth supply processing techniques such as welding, cutting, and drilling, ultrasonic processing can limit or keep away from the formation of warmth affected areas, thereby lowering poor results such as fabric deformation, hardening, or sintering. 

2. High precision machining: Ultrasonic vibration frequency is commonly in the vary of 20 kHz to a hundred kHz, which can generate high-frequency, quick cycle vibrations. This high-frequency vibration can furnish greater unique and secure processing effects, attaining high-precision cutting, welding, cleansing and different operations. Meanwhile, ultrasonic processing can also manage the melting and glide of materials, reaching the formation of microstructures. 

3. Smaller warmness affected zone: Due to the strength awareness of ultrasonic machining on the device head or welding point, the power enter region is enormously small. This ability that ultrasonic processing can reap nearby heating and treatment, lowering the thermal have an effect on of components that do now not require treatment. This is very really useful for the processing of brittle materials, thermosensitive materials, or multi-layer materials. 

4. Efficient electricity conversion: Ultrasonic machining makes use of vibration power for processing, which has a excessive strength conversion efficiency. Compared to typical machining strategies such as reducing and drilling, ultrasonic machining can greater efficaciously convert strength into machining results, lowering power waste and costs. 

5. Wide applicability: Ultrasonic processing is appropriate for more than a few materials, which includemetals, plastics, ceramics, glass, etc. It can be utilized to a couple of industries, such as automobilemanufacturing, digital assembly, scientific system manufacturing, aerospace, etc. Ultrasonic machining can additionally manage workpieces of quite a number shapes and sizes, with sturdyadaptability. 

In summary, ultrasonic machining has blessings over usual machining techniques such as low thermal impact, high-precision machining, smaller warmth affected zone, environment friendly strengthconversion, and huge applicability. These blessings make ultrasonic machining an necessary technological know-how in many industrial fields and play an vital function in enhancing processing first-class and efficiency.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Hot Tags: 28khz ultrasonic aluminum spot welding head, China 28khz ultrasonic aluminum spot welding head manufacturers, suppliers, factory, 100Khz Ultrasonic High Frequency Driver for Atomization, NTK Type Ultrasonic Plastic Welding Converter, 40Khz Ultrasound Piezoelectric Ceramics Cutting Transducer, Ultrasonic Components, 20Khz Ultrasonic Digital Generator for Plastic Welding, 30Khz Ultrasonic Replacement Branson CR30 Converter