Ultrasonic Metal Treatment
Ultrasonic molten metal atomizers, also known as ultrasonic metal atomization systems, are specialized equipment used for the production of fine metal powders. They employ ultrasonic vibrations to break up molten metal into droplets, which solidify and form metal powder particles. This process is called ultrasonic atomization.
What is Ultrasonic Aluminum Liquid Melt Equipment?
Ultrasonic aluminum liquid melt equipment refers to a specialized system or device used for the processing and treatment of aluminum in its liquid form using ultrasonic technology. This equipment utilizes ultrasonic vibrations to enhance various aspects of the aluminum melting and refining processes.
Download Ultrasonic Metal Treatment Equipment Catalog
Get complete technical parameters, system configurations, and industrial application solutions for ultrasonic molten metal processing, grain refinement, degassing, and alloy degassing in our comprehensive PDF guide.
Why Choose Us?
Application Area
Ultrasonic metal powder technology has significant advantages in the preparation of solder powder and indium powder, especially in particle size control, sphericity, and low oxygen content.
Ultrasonic metal aluminum melt treatment equipment is an advanced device that uses ultrasonic technology to treat aluminum melt. It uses high-frequency ultrasonic waves to excite the aluminum melt, promote uniform mixing of the melt, and remove bubbles. It is mainly used in the casting and processing of aluminum alloys.
Sales Market
Our products are sold in many countries, including the United States, Canada, Russia, South Korea, Indonesia, Colombia, Germany, Poland, South Africa, the Netherlands, Hungary, France, Vietnam, Bulgaria, the United Kingdom, Mexico, and the United Arab Emirates and so on. Our main customers are agents experienced in ultrasound technology and end users.
Our Products
FUNSONIC specializes in developing and manufacturing ultrasonic equipment. Our product line includes ultrasonic spray coating machines, ultrasonic nozzle spray shaping machines, ultrasonic welding equipment, ultrasonic cutting equipment, ultrasonic liquid processing equipment, ultrasonic low-melt metal treatment. We also offer a variety of ultrasonic core components.
Our Team
Hangzhou FUNSONIC Ultrasonic Company was founded in 2018, led by multiple experts with over 10 years of practical experience in the field of high-power ultrasonic. The team members are mainly born in the 1980s and 1990s, all of whom have a college degree or above. Has strong competitiveness and challenge, used for innovation, responsibility, and accountability.
What is Ultrasonic Low-melt Metal Powder Machine?
Ultrasonic low melting point metal powder is produced by atomizing melted metal into powder through ultrasonic waves (usually the required melting point of the metal is below 400 ℃). When the ultrasonic power generator excites the ultrasonic transducer, causing the ultrasonic tool head as the load of the transducer to vibrate, the melted metal solution is atomized through ultrasonic vibration, and then the metal particles in the form of droplets are cooled and solidified in the air before falling into the powder collection cylinder, and collected into metal powder. Preparation of metal powders such as tin, indium, bismuth, etc. The solder powder (indium powder, etc.) prepared by ultrasonic atomization process has good sphericity, narrow particle size distribution, and low oxygen content.
Advantages of Ultrasonic Low-melt Metal Powder Machine?
- The prepared powder has the advantages of high purity, low oxygen content, good sphericity, and uniform particle size distribution
- Simple equipment and process, easy operation, stable and controllable product quality
- Significant advantages such as low energy consumption, high utilization rate, and low cost
- Ultrasonic atomization method has significant characteristics such as environmental protection, energy saving, low-carbon, and hygiene
Types of Ultrasonic Low-metal Powder Machine
The principle of ultrasonic milling machine is that the ultrasonic driving power supply is connected to the ultrasonic transducer set inside the housing through a cable. The transducer converts the high-frequency sound waves generated by the driving power supply into high-frequency mechanical energy and works to perform longitudinal high-frequency vibration. The frequency of high-frequency vibration is equivalent to the frequency of the AC current of the driving power supply. The vibration output end of the transducer is connected to the amplitude rod, and this longitudinal upward and downward vibration is transmitted from the amplitude rod to the atomization surface, generating standing waves. The lifting function of the amplitude rod is to amplify the output amplitude of the transducer to the desired level. When the molten metal liquid passes through the atomization surface, it is broken into uniform micrometer sized droplets and mist, achieving atomization. Under the action of rotational centrifugal force and standing waves on the atomization surface, the atomized micrometer sized droplets are thrown out of the atomization surface and rapidly solidified upon cooling with air, forming micrometer sized metal solid particles. Collecting these particles is the required preparation of metal powder. Moreover, during the ultrasonic atomization process, the size of the fine mist of micrometer sized droplets can be precisely controlled, thereby accurately controlling the size of the metal powder. Ultrasonic tin atomization is to use the energy of ultrasonic wave to disperse the molten tin to form tiny particles with the size of several microns to more than 100 microns. This metal spray technology is widely used in industry and research and development fields, and will gradually replace the traditional pressure spraying.
Electronic soldering materials: Solder powders (such as tin based alloys) prepared by ultrasonic atomization method have high sphericity, narrow particle size distribution, and low oxygen content, which are suitable for the production of high-precision solder paste and widely used in SMT (surface mount technology) and microelectronic packaging fields.
3D Printing and Additive Manufacturing: Solder powder can be used for 3D printing of electronic components, such as flexible circuits and micro solder structures. Its uniform particle size helps improve printing accuracy and conductivity.
Powder metallurgy: Solder powder can be used to manufacture high-density, low porosity metal composite materials, suitable for electronic connectors and precision mechanical components.
超声波金属粉末机的组成部分
Ultrasonic Generator
Ultrasonic generator converts 220V AC power into high-frequency electrical energy oscillation to supply sufficient electrical energy for the entire atomization equipment.
Ultrasonic Transducer
The most common is the sandwich type piezoelectric ceramic transducer, which converts high-frequency electrical oscillation signals into mechanical vibrations and converts electrical energy into high-frequency vibrations.
Amplitude Booster
Ultrasonic amplitude booster, also known as ultrasonic concentrator, can amplify the displacement and velocity of mechanical vibration particles, concentrating ultrasonic energy on a smaller area.
Atomizing Head
Ultrasonic atomizer head, a component that comes into direct contact with materials, is generally made of alloy. The melting point of atomized metals is limited by the material of the atomizing head, so this method is more suitable for the preparation of medium and low melting point metals and alloys. The transducer and amplitude rod transmit high-frequency vibration to the atomizing head, thereby acting on the molten metal and atomizing it into fine particle powder.
Safety Precautions for Using Ultrasonic Molten Metal Atomizer
Personal Protective Equipment (PPE)
Wear appropriate PPE, including heat-resistant gloves, safety glasses or goggles, protective clothing, and heat-resistant footwear. Additional PPE, such as a face shield or apron, may be necessary depending on the specific requirements of the process and materials used.
Training and Familiarization
Ensure that operators and personnel involved in the operation of the atomizer are adequately trained on its safe usage, including proper handling of molten metals, understanding the operating procedures, and emergency response protocols.
Ventilation
Ensure that the atomization area is properly ventilated to remove fumes, gases, and particulate matter generated during the process. An exhaust system should be in place to maintain air quality and prevent the accumulation of hazardous substances.
Fire Safety
Have appropriate fire safety measures in place, such as fire extinguishers, fire blankets, or a water source nearby. Follow fire safety protocols and ensure that operators are familiar with the location and operation of fire safety equipment.
Emergency Shutdown
Clearly identify and mark emergency shutdown switches or buttons. Operators should be trained on how to quickly and safely shut down the equipment in case of an emergency or malfunction.
Molten Metal Handling
Exercise caution when handling molten metals, as they can cause severe burns. Use appropriate tools and protective equipment for transferring molten metal, and ensure that containers or crucibles are secure and stable.
Electrical Safety
Ensure that the atomizer is properly grounded, and electrical connections are secure. Avoid exposing electrical components to water or other liquids to prevent electrical hazards.
Maintenance and Inspection
Regularly inspect and maintain the atomizer according to the manufacturer's recommendations. This includes checking for leaks, loose connections, or signs of wear and tear. Follow a scheduled maintenance program to ensure the safe and efficient operation of the equipment.
Quality Improvement:
Ultrasonic treatment can significantly reduce bubbles and inclusions in aluminum melt, and improve the density and strength of castings.
Reduce Defect Rate:
By improving the fluidity of the melt, the defect rate during the casting process can be reduced, such as porosity and cracks.
Energy Conservation and Environmental Protection:
Compared with traditional treatment methods, ultrasonic treatment can reduce energy consumption and meet environmental protection requirements.
Improve Production Efficiency:
The ultrasonic treatment process is fast and efficient, which can shorten the production cycle and improve overall production efficiency.
Our Certifications
Our Factory
FUNSONIC was established In 2018. It is composed of several engineers with more than 20 years of practical experience in the field of high-power ultrasound. FUNSONIC focus on the development and manufacture of ultrasonic equipment, such as ultrasonic spray coating machine,ultrasonic nozzle spray shaping machine, ultrasonic welding equipment, ultrasonic cutting equipment, ultrasonic liquid processing equipment, various kinds of ultrasonic core components. Also we will provide customized services according to the needs of our customers.
FAQ
Hangzhou Shengtu Technology Co., Ltd. is one of the most professional ultrasonic metal treatment manufacturers and suppliers in China, featured by quality products and low price. Please rest assured to buy ultrasonic metal treatment for sale here from our factory. Also, customized service is available.
Ultrasonic Metal Treatment, Ultrasonic Molten Metal Atomizers, 40Khz Ultrasonic Tin Atomization Metal Powder Spraying