China Ultrasonic Metal Alloy Atomization Production Manufactory

Item No: FSM-6002-R
Frequency: 60khz
Power: 200w
Temperature range: 200-400℃
Melts Character: Almost all low viscosity melts
Average particle size of powder: 28-35m(Approximately 450 mesh)
Powder production capacity: 1-15kg/h

Description:

Ultrasonic atomization technology of metal powder is a new type of metal powder preparation technology that is energy-saving and environmentally friendly. The outstanding advantage of ultrasonic atomization method is the simple structure and small size of the equipment, which can even have no moving parts. High reliability, sealing and maintenance are very easy, especially suitable in research units, process trials, small-scale multi-batch fine production field, while high-power ultrasonic can also have a large output.

When the molten metal liquid passes through the atomization surface, it is broken into uniform micron sized droplets of fine mist, achieving atomization. After atomization, micrometer sized liquid droplets are thrown out of the atomization surface under the action of rotational centrifugal force and standing waves. They quickly solidify when cooled by air, forming micrometer sized metal solid particles. Collecting these particles is the required metal powder to be prepared.

Parameters:

FSM-6002-R

Ultrasonic Metal Atomizer 1

3D Printing Application:

1. Manufacturing of metal powder

Ultrasonic metallic atomization is extensively used to produce excellent metallic powders, which are vital uncooked substances in 3D printing (especially selective laser melting, SLM) processes. Case: A research group makes use of ultrasonic metallic atomization science to produce tin alloy powder. By adjusting the atomization parameters, tin powder with uniform particle measurementand appropriate flowability was once correctly obtained, which was once used for 3D printing of aerospace components.

2. Carefully manipulate the particle characteristics

Ultrasonic atomization can manipulate the measurement and structure of particles, which is integralfor the satisfactory and overall performance of 3D printing. Case: In a high-end metallic 3D printing company, aluminum alloy powder organized the use ofultrasonic atomization technological know-how is used for printing automobile parts. By optimizing the particle shape, voids and defects in the course of the printing manner have been reduced, accomplishing greater density and strength.

3. Alloy development

Ultrasonic metallic atomization science can assist increase new alloys to meet precise softwareneeds.

Ultrasonic Metal Atomizer 2