enEnglish
What is Ultrasonic Liquid Processing Equipment?

 

Ultrasonic liquid processing equipment, also known as ultrasonic sonochemistry, refers to the use of ultrasound to generate a series of nearly extreme conditions in a chemical reaction medium. It can not only excite or promote many chemical reactions, accelerate the speed of chemical reactions, but also change the direction of many chemical reactions to produce unexpected effects and effects. The essence of ultrasonic liquid treatment is ultrasonic cavitation reaction. The sonochemical phenomenon caused by high temperature and pressure generated by ultrasonic cavitation reaction is a unique form of energy and substance exchange in sonochemistry. So ultrasonic sonochemical equipment is becoming increasingly widely used in various chemical and biological industries, such as extraction, crushing and mixing, emulsification, dispersion and stirring, defoaming and degassing, and accelerating reactions.

First 1234 Last
Why Choose Us?

Application Area

Ultrasonic sonochemistry can be applied to almost all chemical reactions, such as extraction and separation, synthesis and degradation, biodiesel production, microbial treatment, degradation of toxic organic pollutants, biodegradation treatment, biological cell crushing, dispersion and aggregation, etc.

Sales Market

Our products are sold in many countries, including the United States, Canada, Russia, South Korea, Indonesia, Colombia, Germany, Poland, South Africa, the Netherlands, Hungary, France, Vietnam, Bulgaria, the United Kingdom, Mexico, and the United Arab Emirates and so on. Our main customers are agents experienced in ultrasound technology and end users.

 

 

Our Products

In order to meet the needs of our customers, FUNSONIC provides various ultrasonic liquid processing equipment, including experimental models suitable for use in laboratories or process explorers; There is a pilot model suitable for simulating large-scale industrial processing processes and for continuous production of industrial small batch products; There are production types suitable for liquid supply production lines; There is an ultrasonic cell disruptor suitable for cell lysis; There are test tube dispersers suitable for test tube dispersion, etc. Welcome to your customized consultation.

Our Team

Hangzhou FUNSONIC Ultrasonic Company was founded in 2018, led by multiple experts with over 10 years of practical experience in the field of high-power ultrasonic. The team members are mainly born in the 1980s and 1990s, all of whom have a college degree or above. Has strong competitiveness and challenge, used for innovation, responsibility, and accountability.

What is Ultrasonic Emulsification Liquid Processing Machine?

 

 

Ultrasonic liquid emulsification refers to the process of uniformly mixing two or more immiscible liquids using the mechanical action and shear force of ultrasound to form an emulsion mixture. In the process of liquid emulsification, ultrasound generates strong local flow and shear force, breaks down droplets and promotes mutual mixing, thereby achieving liquid emulsification.

Advantages of Ultrasonic Emulsification Liquid Processing Machine

 

 

Improve the emulsification effect of the emulsifier
According to the droplet size of the dispersed phase, the emulsion can be divided into microemulsion (10-100 nm), nanoemulsion (100-1000 nm) and large emulsion (0.5-100μm). Ultrasound is an effective method to reduce the particle size of dispersions and emulsions. Ultrasonic emulsification equipment can obtain emulsions with small particle size (only 0.2-2μm) and narrow droplet size distribution (0.1-10μm). The use of emulsifiers can also increase the emulsion concentration by 30% to 70%.

 

Enhance emulsion stability
In essence, emulsions are kinetically unstable, do not form spontaneously, and if their stability is not controlled, they will separate into their constituent phases. Therefore, in order to stabilize the newly formed droplets of the dispersed phase to prevent coalescence, emulsifiers and stabilizers are added to the emulsion. Ultrasonic emulsification only needs to use a small amount or no emulsifier to obtain a stable emulsion. After sonication, the emulsion can remain stable for several months or more than half a year.

 

Control emulsion type
Under certain conditions, two types of emulsions, "water-in-oil" and "oil-in-water" can be produced by ultrasonic technology. The traditional emulsification method can only control the properties of the emulsion by adding emulsifiers, and the type of emulsion cannot be changed by mechanical methods alone. Ultrasonic emulsification equipment makes the emulsification process more convenient and flexible.

 

Low power consumption of emulsifier
The power consumption of phacoemulsification is small, and the power consumption required to manufacture the same volume of emulsion is less than that of a high-pressure homogenizer. To produce an emulsion with a capacity of 4.55 m3/h and droplets of 1μm in size, if ultrasonic emulsification technology is used, only 57 HP of driving force is required at a working pressure of 10.514.1kg/cm2, but the high-pressure homogenizer is at 70.3351.6kg Under the working pressure of / cm2, 4050 HP is required, so the use of phacoemulsification technology can reduce a lot of energy consumption.

 

Improve the emulsification efficiency of the emulsifier
Ultrasonic emulsification can produce emulsions that cannot be produced by general emulsification methods. As the energy density increases, the droplet size will decrease. Under the appropriate energy density level, phacoemulsification technology can achieve an average droplet size of less than 1μm. Ultrasound promotes the entire emulsification process to be faster and the purity of the emulsion produced is higher.

 

Application of Ultrasonic Emulsification Liquid Processing Machine

 

productcate-350-350

Extraction of Traditional Chinese Medicine

It refers to the ultrasonic pulverization (fragmentation) of traditional Chinese medicine cells to achieve efficient extraction of useful substances. Compared with traditional extraction techniques, ultrasound assisted extraction has the advantages of fast speed, low cost, high efficiency, safety, low cost, and wide applicability.

productcate-350-350

Biodiesel production

Biomass oil diesel lotion prepared by ultrasonic emulsification actually disperses bio oil droplets into another immiscible diesel fluid. Compared with other technologies, the prepared droplets can be finely dispersed, with narrow distribution, high efficiency, good dispersion effect, and can increase the stability of lotion.

productcate-350-350

Ultrasonic dispersion

It refers to the process of dispersing and disassembling particles in a liquid through cavitation caused by the action of ultrasound in the liquid as a medium. Ultrasonic dispersion can be divided into lotion dispersion (liquid-liquid dispersion) and suspension dispersion (solid-liquid dispersion), which have been applied in many fields. The application of ultrasonic dispersion in suspension is also to disperse in water or solvents in the coating industry, disperse dyes in molten paraffin, disperse drug particles in the pharmaceutical industry, and disperse in the food industry, etc.

 

Ultrasonic Emulsification Liquid Processing Machine Market Analysis and Latest Trends

 

Ultrasonic emulsification liquid processing machine refers to devices that utilize ultrasonic energy to break down liquid components and create a stable emulsion. This technology is widely used in various industries such as food and beverage, pharmaceuticals, cosmetics, and chemicals, among others. The equipment typically consists of a generator, transducers, and a horn or probe which emits ultrasonic waves into the liquid mixture.
The ultrasonic emulsification liquid processing machine market is expected to witness significant growth during the forecast period. The increasing demand for processed food and beverages, along with the growing requirement for optimized manufacturing processes in various industries, is driving the market growth. Additionally, the rising awareness about the benefits of ultrasonic emulsification liquid processing machine, such as improved product quality, reduced processing time, and increased efficiency, is further propelling market demand.
In terms of latest trends, technological advancements and innovations are playing a crucial role in the market growth. Manufacturers are focusing on developing advanced ultrasonic emulsification liquid processing machine with features such as precise control over emulsion size, customizable settings, and easy integration into existing production lines. Furthermore, there is a growing trend of using ultrasonic emulsification liquid processing machine in the pharmaceutical industry for drug delivery systems and nanoemulsion formulations, which is expected to create new opportunities for market players.
Overall, the global ultrasonic emulsification liquid processing machine market is projected to grow at a CAGR of % during the forecast period. Factors such as increasing demand for processed food and beverages, advancements in technology, and the expanding applications of ultrasonic emulsification liquid processing machine are contributing to this growth.

 

Difference Between Ultrasonic Homogenization and Ultrasonic Emulsification

 

 

Ultrasonic emulsification and ultrasonic homogenization are processes that use high-frequency sound waves to break down and mix materials. However, there are some differences between the two processes:
Ultrasonic emulsification is a process in which high-frequency sound waves are used to create a stable emulsion of two immiscible liquids, such as oil and water. The sound waves create cavitation bubbles that collapse, creating intense localized pressures and temperatures that help break down the droplets of one liquid into smaller particles and disperse them evenly throughout the other liquid. This process is often used in the food, pharmaceutical, and cosmetic industries to create stable emulsions of oil and water.
On the other hand, ultrasonic homogenization is a process in which high-frequency sound waves are used to break down and mix solid particles into a liquid. The sound waves create intense localized pressures and temperatures that help break down the particles into smaller sizes and disperse them evenly throughout the liquid. This process is often used in the pharmaceutical and biotechnology industries to create suspensions, emulsions, and cell disruptors.
The main difference between ultrasonic emulsification and ultrasonic homogenization is the type of material being processed. Ultrasonic emulsification is used for two immiscible liquids, while ultrasonic homogenization is used for solid particles in a liquid.
Ultrasonic homogenization and emulsification are important processes used in various industries for creating uniform mixtures, stable emulsions, and consistent products. The use of high-frequency sound waves and cavitation helps in achieving efficient and rapid results with precise control over droplet size. Ultrasonic homogenization and emulsification have wide-ranging applications in the biodiesel, pharmaceutical, biotechnology, and chemical industries, and they offer several advantages over traditional methods. As technology continues to advance, ultrasonics is likely to play an increasingly vital role in achieving effective homogenization and emulsification processes in various industrial applications.

 

Types of Ultrasonic Liquid Processing

 

Experimental Liquid Processing Equipment

Suitable for use in laboratories or process explorers

(the entire series can be equipped with soundproof speakers)

productcate-1368-1368
 
productcate-1368-1368
productcate-1368-1368
 

Pilot Liquid Processing Equipment

Suitable for simulating large-scale industrial processing processes and can be used for continuous production of industrial small batch products

productcate-986-740
 
productcate-986-740
productcate-986-730

Production-type Liquid Processing Equipment

Suitable for industrial production lines

productcate-1346-757
productcate-1346-757
productcate-1346-757
 

Ultrasonic Cell Disruptor

Suitable for cell disruption

productcate-4176-2784
productcate-2784-1856
productcate-2784-1856
 
Application of Ultrasonic Experimental Extraction Device
 

Nicotine Extraction
The nicotine component in tobacco has high use value in agriculture and medicine, and it can be effectively extracted from tobacco by ultrasonic extraction technique.

 

Extraction of Polysaccharide from Lycium Barbarum
In the extraction process of Lycium barbarum polysaccharide by ultrasonic extraction, the content of Lycium barbarum polysaccharide was measured by the spectrophotometric colorimetric method.

 

Lycopene Extraction
The researchers used ultrasound for the extraction of lycopene. The optimum process conditions were determined as follows: the ultrasonic output power was 320 W, the extraction solvent was a spice ester, the extraction time was 6 min, each radiation time was 3 s, the solid-liquid ratio was 1:2, and the number of extraction stages was two, and the total pigment extraction rate was 96.83%.

 

Oil and Grease Extraction
Ultrasonic extraction enhanced extraction of oil can significantly improve the extraction efficiency, but also improve the quality of oil, save raw materials, and increase the amount of oil extraction. Ultrasonic fields can not only enhance the leaching process of substances by conventional fluids but also enhance the extraction process of substances in supercritical conditions.

 

Protein Extraction
Ultrasonic extraction of protein also has a significant effect, such as the extraction of soybean protein from treated defatted soybean germ by conventional stirring method, which can rarely reach 30% of the total protein content, and it is difficult to extract the thermally unstable 7S protein components, but the use of ultrasound can be the above-mentioned germ in water to crush its protein, but also 80% of the protein can be liquefied, but also extract the thermally unstable 7S protein components.

 

Polysaccharide Extraction
The extraction of crude polysaccharides from Bletilla splendens tubers showed that ultrasonic treatment at room temperature was the most ideal extraction method. For the extraction of polysaccharides from the seeds of A. hybrida, the extraction rate could be increased by 76.22% with ultrasonic intensification.

 

Food Analysis
Ultrasonic extraction was also used for the pretreatment of food samples. The national standard acid hydrolysis method for the determination of fat content in luncheon meat is time-consuming and tedious, and is not easy to master because of the influence of human factors.

 

Natural Spice Extraction
Ultrasonic extraction of leaf valerian spice was compared with the results of extraction without ultrasound, the absorbance on and photometric absorbance of the filtrate using ultrasound was 12%~40% higher than that of the filtrate without ultrasound.

 

productcate-2784-1856

 

Ultrasonic Experimental Extraction Device Working Principle

The working principle of ultrasonic experimental extraction device is mainly to use the strong cavitation should effect, mechanical vibration, disturbance effect, high acceleration, emulsification, diffusion, breaking and stirring effect and other multi-level effects generated by ultrasonic radiation pressure to increase the frequency and speed of material molecular movement and increase the solvent penetration, so as to accelerate the target components into the solvent and promote the extraction.

Components of Ultrasonic Experimental Extraction Device

 

 

Ultrasonic extraction system

Ultrasonic extraction system mainly includes an ultrasonic transducer, ultrasonic variable amplitude rod, and ultrasonic tool head for generating ultrasonic vibration and emitting this vibration energy into the liquid.

Ultrasonic transducer: The input electrical energy is converted into mechanical energy in the form of a transducer that moves back and forth in the longitudinal direction with an amplitude generally in the range of a few microns.

Ultrasonic amplitude rod: As the amplitude generated by the ultrasonic transducer is not enough, it is necessary to connect an ultrasonic amplitude bar to amplify the amplitude according to the design needs, isolate the reaction solution and the ultrasonic transducer, and also play the role of fixing the whole ultrasonic vibration equipment.

Ultrasonic tool head: Connected with the amplitude rod, the amplitude rod will transmit the ultrasonic energy vibration to the tool head, and then the tool head will launch the ultrasonic energy into the chemical reaction liquid for ultrasonic extraction.

 

Ultrasonic drive system

Ultrasonic Generator: Generate high frequency and high power current to drive the ultrasonic vibrating parts to work. The generator can also be integrated with a timing controller to set and control the ultrasonic vibration time and interval time as needed.

 

 
Our Certifications
 

 

202404161611193ae32.jpg (1600×704)

 

 
Our Factory
 

 

FUNSONIC was established In 2018. It is composed of several engineers with more than 20 years of practical experience in the field of high-power ultrasound. FUNSONIC focus on the development and manufacture of ultrasonic equipment, such as ultrasonic spray coating machine,ultrasonic nozzle spray shaping machine, ultrasonic welding equipment, ultrasonic cutting equipment, ultrasonic liquid processing equipment, various kinds of ultrasonic core components. Also we will provide customized services according to the needs of our customers.

 

p20240416160840bdb79.jpg (790×556)
p202404161613022b8d4

 

 
FAQ
 
 

Q：What is the principle of ultrasonic liquid treatment?

A：In chemistry, "acoustic cavitation" refers to the formation, growth, and implosion of tiny bubbles. Cavitating bubbles are composed of compression and expansion cycles. The compression cycle causes positive pressure in the liquid to push molecules together, while the expansion cycle causes negative pressure to pull molecules apart from each other. Once the bubble grows rapidly, it cannot absorb the energy in ultrasound waves. In this case, the liquid will pour in and the bubbles will burst. The entire process disrupted the attraction of molecules in the liquid phase. The explosion of cavitation bubbles is very fast, and these tiny bubbles formed during ultrasonic treatment will raise the temperature of the liquid around the cavity and generate local hotspots. However, the area is so small that the heat dissipates quickly. On the other hand, a very high pressure is generated during bubble rupture, approximately 1000 atmospheres. Although extreme conditions are very limited, ultrasonic treatment can generate extreme physical and chemical conditions in cold liquids.

Q：What is the schematic diagram of ultrasonic liquid processing？

A：See below schematic diagramproductcate-1153-565

Q: What is ultrasonic cavitation?

A: Ultrasonic sonochemistry is caused by cavitation phenomenon. Ultrasonic waves passing through the liquid continuously compress and expand it. High intensity ultrasound provides the energy required to disperse the liquid phase. When the maximum pressure is reached, liquid rupture occurs at the point of weaker cohesion. After this rupture, overpressure appeared at the point of rupture and some cavities were found. In these voids, gas dissolved in liquid explodes in the form of bubbles after a short period of time.

Q: What is the schematic diagram of ultrasonic cavitation?

A：See below schematic diagram

productcate-640-203

Q: What is ultrasonic emulsification?

A: Emulsification is the process of dispersing a liquid in extremely small droplets uniformly in another immiscible liquid. Emulsification is a liquid-liquid interface phenomenon in which two immiscible liquids, such as oil and water, are separated into two layers in a container, with the lower density oil in the upper layer and the higher density water in the lower layer. If appropriate surfactants are added and stirred vigorously, the oil is dispersed in water to form an emulsion, which is called emulsification.
Under the action of ultrasonic energy, two or more immiscible liquids can be mixed together, and one liquid can be evenly dispersed in the other to form lotion liquid. This treatment technology is called ultrasonic emulsification. Ultrasonic emulsification technology has been widely used in industrial fields such as food, paper, coatings, chemical, pharmaceutical, textile, petroleum, metallurgy, etc.

Q: What is ultrasonic graphene dispersion?

A: Graphene is a two-dimensional carbon material with excellent mechanical, electrical, and thermal properties, and has broad application prospects in many fields. But graphene is prone to agglomeration, so we use ultrasonic cavitation effect to generate a large number of tiny bubbles in the liquid. These bubbles continue to expand and collapse, generating high pressure and shear force, which can effectively destroy graphene aggregates. At the same time, ultrasound can cause resonance vibration in single-layer graphene, thereby reducing its van der Waals and van der Waals forces, promoting graphene delamination and dispersion.

Q: What is ultrasonic extraction?

A: Ultrasonic extraction is a technique that uses high-frequency ultrasound to separate and extract substances. Ultrasonic extraction generates ultrasonic pulses with a frequency of over 20kHz through high-frequency oscillation, which causes rapid mechanical vibration of solvent molecules, thereby increasing the diffusion and dissolution ability of the solvent. Ultrasonic waves break down the cell wall and membrane, releasing valuable components inside the cell while disrupting the interactions between compounds, improving their solubility and extraction efficiency. After a certain period of ultrasonic radiation, the desired compound or active ingredient can be extracted.

Q: What is an ultrasonic disruptor?

A: Ultrasonic cell disruptor, also known as ultrasonic microwave synergistic extraction instrument, ultrasonic cell lysis instrument, and ultrasonic nano material pulverizer. Ultrasonic cell disruptor is a device that converts electrical energy into sound energy through a transducer. This energy is then transformed into dense small bubbles through a liquid medium, which quickly explode and produce energy similar to small bombs, thereby breaking down cells and other substances.

Hangzhou Shengtu Technology Co., Ltd. is one of the most professional ultrasonic liquid processing manufacturers and suppliers in China, featured by quality products and low price. Please rest assured to buy ultrasonic liquid processing for sale here from our factory. Also, customized service is available.

Ultrasonic Graphene Dispersion Intelligent Equipment, Ultrasonic Resonance Vibration For Graphene Aggregates Delamination Dispersion, High Power 3000w Ultrasonic Nine Section Whip Liquid Crushing And Mixing Treatment
Popular Products
Send Inquiry