Ultrasonic Seamless Sewing System 35Khz Thermoplastic Textile Sealing And Cutting

Hangzhou Shengtu Technology Co., Ltd. is one of the leading manufacturers and suppliers of ultrasonic seamless sewing system 35khz thermoplastic textile sealing and cutting in China. Welcome to buy high quality customized products at low price from our factory. Contact us for more details.

 

 

 

The core principle of the 35 kHz ultrasonic seamless sewing system for thermoplastic textile sealing and cutting is rotary welding using a disc welding horn. It converts the longitudinal vibration generated by the transducer into radial vibration, which radiates outward 360° along the disc's diameter.

This differs from conventional lace sewing machines, which generally adopt flat tool heads paired with patterned rollers. Since their tool heads remain static during operation, fabrics of varying types are prone to distortion and wrinkling.

 

By contrast, the rotary seamless sewing equipment uses two vibrating discs to stitch textiles. This design effectively addresses the fabric wrinkling and deformation issue. It not only shrinks the overall size of the vibration assembly, but also cuts down installation footprint. The complete machine features a compact structure, smaller overall dimensions and greatly reduced weight, with an aesthetic exterior.

 

 

 

1. Routine Cleaning

Wipe the moving parts regularly with a soft bristle brush or compressed air to remove accumulated dust and contaminants.

Inspect and clean sensors and the ultrasonic vibration horn to guarantee stable ultrasonic signal transmission.

 

2. Lubrication Service

Lubricate critical components including transmission assemblies and bearings periodically, following the manufacturer's specifications.

Use dedicated lubricant designed for moving assemblies. Do not use ordinary engine oil or general grease.

 

3. Tension Calibration

Check and adjust ultrasonic vibration tension on a regular basis to maintain consistent seam strength.

Too much or insufficient tension will compromise sewing quality and working efficiency.

 

4. Component Replacement

Replace worn parts such as vibration horns and sensors as needed.

Always use original manufacturer-recommended spare parts to preserve assembly performance.

 

5. Storage Care

For long-term idle periods, store the unit properly per guidelines to prevent moisture ingress and rust formation.

Perform a full functional check of all components before restarting operation.

 

6. Fault Handling

Stop operation immediately and investigate root causes once abnormal running conditions occur.

Contact the equipment manufacturer for support on complex malfunctions.

 

 

 

 

 

 

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