35Khz Ultrasound Portable Cylinder Spot Welder

The ultrasonic spot welder belongs to the category of ultrasonic welding, where two materials, metal or plastic, are welded together using high-frequency vibrations generated by ultrasound. For thermoformed parts without assembly contours or features where geometry and physical conditions preclude the possibility of standard welding operations, ultrasonic spot welding is relatively more suitable for processing.

Spot welding can be performed on soft plastic sheets such as ABS, polyethylene, polypropylene, and PVC with ultrasonic power spot welding. Specially designed projection heads are used to enhance weld strength and appearance. Ultrasonic spot welding replaces adhesives, rivets, staples, and other mechanical fasteners. The process is used to assemble trailer bodies, automotive defroster pipes, furniture, and other large thermoplastic parts. Many welds can be performed simultaneously using portable handheld tools as well as multi-head automation systems.

Funsonic's hand probe systems are perfect for manual spot welding, staking, cutting and inserting applications. The display of generators is a high-resolution graphic multicolor LCD with large easy-to-read text. Built-in circuit protection and visual fault status readouts ensure reliability even in the toughest work environments. The compact size and built-in handle allow for portability.

1. Amplitude adjustment in 1% increments from 100% to 20%

2. Ultrasonic overload protection, with fault indication for ease of troubleshooting. The overload power limit is based on true RMS power output level

3. Time, energy and manual weld modes with process limits

4. Load regulation provides constant ultrasound amplitude automatically regardless of power draw. The ultrasonic output amplitude level is held to within 1% to provide weld process consistency

5. Ultrasonic overload protection, with fault indication for ease of troubleshooting. The overload power limit is based on true RMS power output level

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