30Khz Ultrasonic Composite Material Substitute Blade Cutting Knife

Hangzhou Shengtu Technology Co., Ltd. is one of the leading manufacturers and suppliers of 30khz ultrasonic composite material substitute blade cutting knife in China. Welcome to buy high quality customized products at low price from our factory. Contact us for more details.

 

 

 

30Khz Ultrasonic Composite Material Substitute Blade Cutting Knife consists of a "transducer" that generates vibration and an "ultrasonic generator" that drives the transducer. The piezoelectric element is contained in the transducer, and by applying an alternating voltage with the characteristic frequency * of the transducer from the generator to the piezoelectric element, the entire vibrator, including the tool blade, resonates. The sensor is equipped with a feedback control system that transmits frequency or amplitude deviation information caused by cutting loads to the generator. The feedback control system can maintain the resonance state and amplitude stability of the blade, so that the tool can always cut materials quickly and cleanly.

30Khz Ultrasonic Composite Material Substitute Blade Cutting Knife vibrates 30000 times per second (30 kHz) and has a high output power of 300W. Due to this movement, ultrasonic cutting knives can easily cut resins, rubber, non-woven fabrics, and composite materials. The cutting blade adopts a 1mm thick wear-resistant hard alloy blade, and users can replace the blade themselves, increasing the lifespan of the cutting blade and reducing the cost of use. In addition to excellent maintainability, our products are also environmentally friendly as they basically do not emit any debris, wastewater, noise, or smoke.

 

 

In the Aerospace and Medical sectors, tolerances are non-negotiable. The 30kHz frequency provides a "High-Frequency, Low-Amplitude" stroke.
High-Frequency Micro-Vibration: 30,000 vibrations per second allow the blade to "glide" through fibers at a molecular level.
Minimal Mechanical Stress: The low amplitude prevents the "hammering effect," protecting sensitive composite honeycomb structures from crushing.
Superior Edge Finish: Achieves a surface finish that often eliminates the need for secondary deburring or sanding, reducing total production time.

 

 

 

1. Cost:

• The initial investment for ultrasonic cutting equipment is relatively high, but the cost of use is relatively low
• No need to use consumables such as lubricating oil, which can save related costs
• Due to precise cutting, material loss is reduced, which can save raw material costs
• High degree of automation and relatively low labor costs

2. Efficiency:

• Fast cutting speed can significantly improve production efficiency
• Cutting is clean and neat, without the need for additional trimming or other subsequent processes
• Can integrate automated feeding, sorting and other functions to further improve efficiency
• Suitable for cutting a number complicated shapes, with sturdy flexibility

 

Though ultrasonic cutting technological know-how requires excessive preliminary investment, its great slicing pleasant and environment friendly manufacturing ability can convey sizeable value benefits and effectivity upgrades to corporations in the medium to lengthy term. In contrast, standard mechanical slicing or guide reducing strategies have decrease effectivity and greater cloth loss.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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