Products
Industrial Ultrasonic Spray Coating Servo Motion System
Item No: FS650
Frequency: 20-200khz for Optional
Power: 10-100w
Spray Uniformity: ≥95%
Solution Conversion Rate: ≥95%
Solution viscosity: ≤30cps
Atomized particles (median value): 10-45μm(Distilled water),
determined by nozzle frequency
Hangzhou Shengtu Technology Co., Ltd. is one of the leading manufacturers and suppliers of industrial ultrasonic spray coating servo motion system in China. Welcome to buy high quality customized products at low price from our factory. Contact us for more details.
Description:
The FUNSONIC FS650 floor‑standing ultrasonic precision spraying machine is designed for medium‑volume production and large‑area thin‑film coating applications. Featuring a streamlined, well‑proportioned mechanical layout and comprehensive functional modules, the system integrates an XYZ three‑axis servo motion platform as well as an R‑axis nozzle rotation mechanism. It is fitted with FUNSONIC's in‑house developed dedicated control unit for ultrasonic spraying, which supports full trajectory programming and enables spraying operations for arbitrary 2D planar profiles.
The influencing factors of ultrasonic spraying: :
1. Droplet size
Droplet size is determined by the working frequency of the ultrasonic spray device: higher frequency produces finer droplets. At 20 kHz, the median droplet size is 90 μm, while at 40 kHz the median droplet size reduces to 45 μm.
2. Atomization performance
Excessive ultrasonic power triggers cavitation. Over‑powered output prevents the formation of an ideal liquid film at the nozzle tip. Liquid will pre‑atomize and tear into uneven‑sized droplets. Optimal atomization is achieved only when the system generates the correct amplitude under suitable power input. For ultrasonic atomization spraying, the typical input power ranges from 10 W to 15 W.
3. Atomization flow rate
Ultrasonic atomizing nozzles support a relatively wide flow‑rate range. This differs from conventional air‑assisted nozzles, which rely on compressed air to break up liquid streams for atomization. For a given liquid solution, the atomized output per unit time is mainly governed by the liquid delivery system paired with the ultrasonic nozzle.



Application:
Be used in a wide range of industries.

Anion membrane electrode spraying

Carbon paper spraying

Flux spraying

Photoresist spraying

Proton exchange membrane for fuel cells

Solar panel spraying
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Product Type |
Floor-stand Ultrasonic Spray Coating Machine FS650 |
|
Spray Nozzle Operating Frequency |
20-200KHz (Normally use 60\100K) |
|
Nozzle Power |
1-15W |
|
Continuous Spraying Volume Max |
Determine based on the type and quantity of nozzles configured (Max 5 Nozzles) |
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Effective Spraying Width |
Determine based on the type and quantity of nozzles configured |
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Spray Uniformity |
≥95% |
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Solution Conversion Rate |
≥95% |
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Dry Film Thickness |
20nm-100μm |
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Solution Viscosity |
≤30cps |
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Temperature Range |
1-60℃ |
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Atomized Particles (Median Value) |
10-45μm (distilled water), determined by the frequency of the nozzle |
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Diversion Pressure Max |
≤0.15MPA |
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Input Voltage |
220V±10%/50-60Hz |
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Exercise Mode |
A spraying control system independently developed by FUNSONIC based on the Windows system, with PLC control, 15.6-inch full-color touch screen, XYZ three-axis imported servo motor, R-axis start rotation, and fully enclosed precision screw module |
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Control Mode |
PLC control, operation control system developed based on Windows system, supporting remote operation, upgrading, etc |
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Control Content |
The touch screen integrates ultrasonic nozzle, liquid supply, heating, adsorption, ultrasonic dispersion and other controls, and also has system monitoring, alarm and other functions |
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Liquid Supply Method |
Precision injection pump |
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Ultrasonic Dispersion System (Optional) |
25ml or 50ml, 40K, biological grade sampler |
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