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Industrial Ultrasonic Spray Coating Servo Motion System
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Industrial Ultrasonic Spray Coating Servo Motion System

Industrial Ultrasonic Spray Coating Servo Motion System

Item No: FS650
Frequency: 20-200khz for Optional
Power: 10-100w
Spray Uniformity: ≥95%
Solution Conversion Rate: ≥95%
Solution viscosity: ≤30cps
Atomized particles (median value): 10-45μm(Distilled water),
determined by nozzle frequency

Hangzhou Shengtu Technology Co., Ltd. is one of the leading manufacturers and suppliers of industrial ultrasonic spray coating servo motion system in China. Welcome to buy high quality customized products at low price from our factory. Contact us for more details.

 

 

Description:

 

The FUNSONIC FS650 floor‑standing ultrasonic precision spraying machine is designed for medium‑volume production and large‑area thin‑film coating applications. Featuring a streamlined, well‑proportioned mechanical layout and comprehensive functional modules, the system integrates an XYZ three‑axis servo motion platform as well as an R‑axis nozzle rotation mechanism. It is fitted with FUNSONIC's in‑house developed dedicated control unit for ultrasonic spraying, which supports full trajectory programming and enables spraying operations for arbitrary 2D planar profiles.

 

 

The influencing factors of ultrasonic spraying: :

 

1. Droplet size
Droplet size is determined by the working frequency of the ultrasonic spray device: higher frequency produces finer droplets. At 20 kHz, the median droplet size is 90 μm, while at 40 kHz the median droplet size reduces to 45 μm.


2. Atomization performance
Excessive ultrasonic power triggers cavitation. Over‑powered output prevents the formation of an ideal liquid film at the nozzle tip. Liquid will pre‑atomize and tear into uneven‑sized droplets. Optimal atomization is achieved only when the system generates the correct amplitude under suitable power input. For ultrasonic atomization spraying, the typical input power ranges from 10 W to 15 W.


3. Atomization flow rate
Ultrasonic atomizing nozzles support a relatively wide flow‑rate range. This differs from conventional air‑assisted nozzles, which rely on compressed air to break up liquid streams for atomization. For a given liquid solution, the atomized output per unit time is mainly governed by the liquid delivery system paired with the ultrasonic nozzle.

 

focusmist Type

 

FocusMist Nozzle

FS620 FUNSONIC

 
Application:
Be used in a wide range of industries.

 

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Anion membrane electrode spraying

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Carbon paper spraying

FUNSONIC Flux spraying - gathering Application 19

Flux spraying

FUNSONIC Photoresist spraying Application 6

Photoresist spraying

FUNSONIC Proton exchange membrane for fuel cells Application 9

Proton exchange membrane for fuel cells

FUNSONIC Solar panel spraying Application 11

Solar panel spraying

Certification

 

FUNSONIC Certification 1

 

 

Our Production Line
Production and Assembly Workshop 1
 
Production and Assembly Workshop 7
 
Production and Assembly Workshop 6
 
Production and Assembly Workshop 3
 
Production and Assembly Workshop 4
 
Production and Assembly Workshop 5
 
Packing&Delivery
Packing and Delivery 1
 
Packing and Delivery 4
 
Packing and Delivery 5
 
Packing and Delivery 9
 
Packing and Delivery 10
 
Packing and Delivery 16
 
Company Exhibition
Foshan Exhibition 1
 
Foshan Exhibition 4
 
Foshan Exhibition 5
 
Shanghai Exhibition 1
 
Shanghai Exhibition 2
 
Shanghai Exhibition 2
 

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Product Type

Floor-stand Ultrasonic Spray Coating Machine FS650

Spray Nozzle Operating Frequency

20-200KHz (Normally use 60\100K)

Nozzle Power

1-15W

Continuous Spraying Volume Max

Determine based on the type and quantity of nozzles configured (Max 5 Nozzles)

Effective Spraying Width

Determine based on the type and quantity of nozzles configured

Spray Uniformity

≥95%

Solution Conversion Rate

≥95%

Dry Film Thickness

20nm-100μm

Solution Viscosity

≤30cps

Temperature Range

1-60℃

Atomized Particles (Median Value)

10-45μm (distilled water), determined by the frequency of the nozzle

Diversion Pressure Max

≤0.15MPA

Input Voltage

220V±10%/50-60Hz

Exercise Mode

A spraying control system independently developed by FUNSONIC based on the Windows system, with PLC control, 15.6-inch full-color touch screen, XYZ three-axis imported servo motor, R-axis start rotation, and fully enclosed precision screw module

Control Mode

PLC control, operation control system developed based on Windows system, supporting remote operation, upgrading, etc

Control Content

The touch screen integrates ultrasonic nozzle, liquid supply, heating, adsorption, ultrasonic dispersion and other controls, and also has system monitoring, alarm and other functions

Liquid Supply Method

Precision injection pump

Ultrasonic Dispersion System (Optional)

25ml or 50ml, 40K, biological grade sampler

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