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Ultrasonic Spray Coating with Conveyor
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Ultrasonic Spray Coating with Conveyor

Ultrasonic Spray Coating with Conveyor

Item No: FS650X
Frequency: 20-200KHz (Normally use 60\100K)
Power: 1-15w
Dry Film Thickness: 20nm-100μm 
Temperature Range: -10-60℃
  Spray uniformity: ≥95%
Solution viscosity: ≤30cps
Atomized particles (median value): 10-45μm(Distilled water),
determined by nozzle frequency

Hangzhou Shengtu Technology Co., Ltd. is one of the leading manufacturers and suppliers of ultrasonic spray coating with conveyor in China. Welcome to buy high quality customized products at low price from our factory. Contact us for more details.

 

 

 

The conveyor‑belt‑equipped ultrasonic precision spraying system leverages ultrasonic technology for precision coating, with a conveyor belt transporting workpieces through the spraying station.

As a core component of the ultrasonic precision sprayer, the wear‑resistant strip‑shaped conveyor belt moves workpieces from the inlet to the outlet during spraying. Precise positioning and consistent coating are achieved by adjusting its travel speed and motion path.

Integrated with continuous production lines, this system enables inline spraying to boost throughput and coating quality. Within automated manufacturing setups, it can interface with other equipment to realize fully‑automated workflows, minimize manual intervention and improve overall production efficiency.

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Ultrasonic Spraying Equipment for Special Coating in Precision Instrument Manufacturing:

Ultrasonic Nozzle Spray Effect 2

 

1. Optical Coating
Ultrasonic spray systems apply functional coatings to optical components including lenses. Tuning equipment process parameters yields uniform, defect‑free optical films, optimizing the reflection, transmission and absorption properties of optical parts.

 

 

2. Conductive Coating
Precision instruments demand electrically‑conductive coatings including conductive films and conductive layers. Ultrasonic spray systems produce uniform conductive‑material deposits, guaranteeing consistent electrical conductivity across the coating. It is well‑suited for electronic components, sensors and touch‑screen applications.

Ultrasonic Nozzle Spray Effect 1
Ultrasonic Nozzle Spray Effect 3

 

3. Anti‑Reflective Coating
Optical assemblies require high‑performance anti‑reflective layers to improve optical transmission and reduce reflection losses. Ultrasonic spray systems deposit anti‑reflective coatings that minimize light reflection within a specified wavelength range and boost the performance of optical instruments.

 

4. Protective Coating
Precision devices often require protective coatings against corrosion, abrasion and chemical degradation. Ultrasonic spray systems deposit uniform, long‑lasting protective films to improve the durability and operational stability of instruments.

Ultrasonic Nozzle Spray Effect 2
Ultrasonic Nozzle Spray Effect 3

 

5. Functional Coatings
For precision‑instrument manufacturing, ultrasonic spray systems also deposit functional coatings including wear‑resistant, anti‑corrosion and insulating layers. These coatings improve instrument performance and service life.

 

These coating cases represent only a subset of ultrasonic spray system applications within precision‑instrument manufacturing. Actual implementations vary according to specific instrument models, coating specifications and operational requirements. Thanks to its high precision and outstanding coating uniformity, the ultrasonic spray system serves as a powerful solution for precision‑instrument coating processes.

Ultrasonic Nozzle Spray Effect 1

 

 

 

Why choose us

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Gain precise, full-spectrum control of all coating operations with our fully integrated multi-axis control system. Built for accuracy and consistency across diverse coating scenarios, our solution pairs fully digital ultrasonic generator closed-loop technology with high-precision syringe pump units, enabling fine-tuning of flow rates down to microliters per minute. The perfectly synchronized dual-system control allows precise, real-time adjustments to coating width and film profile geometry, delivering uniform, defect-free coating results on every application.

Our system adapts seamlessly to working substrates, ranging from standard flat glass panels to complex, irregular industrial curved surfaces and custom-shaped components. It maintains exceptional process stability and coating uniformity across all working conditions, eliminating inconsistent film thickness, edge deviation and coating defects that commonly occur with traditional coating equipment.

FAQ

Q: Can your ultrasonic nozzles handle high-viscosity liquids? 

A: Yes, our specialized high-frequency nozzles effectively atomize viscous polymers and high-solid slurries up to 30 cps.

Q: How do your nozzles prevent clogging with suspension liquids?

A: Continuous ultrasonic vibrations break up particle agglomerates inside the wide-bore tip, inherently preventing nozzle clogging and downtime.

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Product Type

Floor-stand Ultrasonic Spray Coating Machine FS650X

Spray Nozzle Operating Frequency

20-200KHz (Normally use 60\100K)

Nozzle Power

1-15W

Continuous Spraying Volume Max

Determine based on the type and quantity of nozzles configured (Max 5 Nozzles)

Effective Spraying Width

Determine based on the type and quantity of nozzles configured

Spray Uniformity

≥95%

Solution Conversion Rate

≥95%

Dry Film Thickness

20nm-100μm

Solution Viscosity

≤30cps

Temperature Range

1-60℃

Atomized Particles (Median Value)

10-45μm (distilled water), determined by the frequency of the nozzle

Diversion Pressure Max

≤0.15MPA

Input Voltage

220V±10%/50-60Hz

Exercise Mode

A spraying control system independently developed by FUNSONIC based on the Windows system, with PLC control, 15.6-inch full-color touch screen, XYZ three-axis imported servo motor, R-axis start rotation, and fully enclosed precision screw module+Horizontal automatic conveying mechanism

Control Mode

PLC control, operation control system developed based on Windows system, supporting remote operation, upgrading, etc

Control Content

The touch screen integrates ultrasonic nozzle, liquid supply, heating, adsorption, ultrasonic dispersion and other controls, and also has system monitoring, alarm and other functions

Liquid Supply Method

Precision injection pump

Ultrasonic Dispersion System (Optional)

25ml or 50ml, 40K, biological grade sampler

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