Products
Ultrasonic Spraying Draying System Spray Nebulizer Nozzle
Item No: FS650Y
Frequency: 20-200KHz (Normally use 60\100K)
Power: 1-15w
Atomized particles (median value): 10-45μm(Distilled water),
determined by nozzle frequency
Diversion Pressure Max: ≤0.15MPA
Temperature Range: -10-60℃
Spray uniformity: ≥95%
Solution viscosity: ≤30cps
Hangzhou Shengtu Technology Co., Ltd. is one of the leading manufacturers and suppliers of ultrasonic spraying draying system spray nebulizer nozzle in China. Welcome to buy high quality customized products at low price from our factory. Contact us for more details.
Device Description:
Ultrasonic Spraying‑Drying System Nebulizer Nozzle adopts advanced ultrasonic atomization technology. High‑frequency ultrasonic vibration generates sound waves, which break down liquid solution into fine droplets at the nozzle tip. These droplets are ejected at high velocity in a uniform pattern to realize effective atomization for spraying operations.
This nebulizer nozzle for ultrasonic spray‑drying systems supports a wide range of liquid feedstocks, including water‑based, oil‑based and high‑viscosity fluids. It enables coating‑thickness control down to the micrometer level, making it well‑suited for demanding application scenarios. It has become an essential spraying option within modern manufacturing processes.
Atomization Effect Factors :
1. Liquid Properties
A liquid's physical and chemical characteristics are key determinants of an atomizer's atomization performance, primarily including viscosity and surface tension. For liquids mixed with solid powders, solid content concentration and solid particle size also play a vital role in atomization quality. In practical application, higher liquid viscosity hinders the formation of fine droplets. Similarly, greater surface tension makes liquid atomization more difficult. Higher solid content and larger solid particle sizes will also impair atomization uniformity and effect, making it harder to produce fine, evenly dispersed droplets.
2. Nozzle Size and Structure
The ultrasonic nozzle serves as the core component of the ultrasonic spraying system. Its operating frequency and structural design directly govern the overall atomization performance. As a general rule, higher nozzle frequency produces finer atomized droplets but comes with a relatively lower atomization capacity. In addition, different nozzle structural designs deliver distinct atomization capabilities and spraying effects, including variations in spray width, spray shape and droplet distribution.
3. Spray Speed (Liquid Supply Flow Rate)
Spray speed, which corresponds to the liquid supply flow rate, significantly influences ultrasonic atomization results. Each ultrasonic nozzle has a definite atomization limit adapted to different liquid media. Within the rated working range, fine and complete droplet atomization can be stably achieved by adjusting the nozzle operating power. However, once the liquid supply flow rate exceeds the nozzle's maximum atomization capacity, the liquid cannot be fully atomized, resulting in uneven particle sizes and incomplete atomization. In this case, reasonably reducing the spray speed and controlling the liquid supply flow rate is essential to ensure qualified atomization effects.
Nozzle Types:
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Product Type |
Floor-stand Ultrasonic Spray Coating Machine FS650Y |
|
Spray Nozzle Operating Frequency |
20-200KHz (Normally use 60\100K) |
|
Nozzle Power |
1-15W |
|
Continuous Spraying Volume Max |
Determine based on the type and quantity of nozzles configured (Max 5 Nozzles) |
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Effective Spraying Width |
Determine based on the type and quantity of nozzles configured |
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Spray Uniformity |
≥95% |
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Solution Conversion Rate |
≥95% |
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Dry Film Thickness |
20nm-100μm |
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Solution Viscosity |
≤30cps |
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Temperature Range |
1-60℃ |
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Atomized Particles (Median Value) |
10-45μm (distilled water), determined by the frequency of the nozzle |
|
Diversion Pressure Max |
≤0.15MPA |
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Input Voltage |
220V±10%/50-60Hz |
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Exercise Mode |
A spraying control system independently developed by FUNSONIC based on the Windows system, with PLC control, 15.6-inch full-color touch screen, XYZ three-axis imported servo motor, R-axis start rotation, and fully enclosed precision screw module+Horizontal automatic conveying mechanism + Automatic Flipping Machine |
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Control Mode |
PLC control, operation control system developed based on Windows system, supporting remote operation, upgrading, etc |
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Control Content |
The touch screen integrates ultrasonic nozzle, liquid supply, heating, adsorption, ultrasonic dispersion and other controls, and also has system monitoring, alarm and other functions |
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Liquid Supply Method |
Precision injection pump |
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Ultrasonic Dispersion System (Optional) |
20ml or 50ml, 40K, biological grade sampler |
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