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120Khz Ultrasonic Fuel Cell Spraying Coating Gathering Together Nozzle
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120Khz Ultrasonic Fuel Cell Spraying Coating Gathering Together Nozzle

120Khz Ultrasonic Fuel Cell Spraying Coating Gathering Together Nozzle

Item No: FSW-1203-L
Frequency: 120khz
Power: 1-15w
Continuous spraying amount(max): 0.5-10ml/min
Effective spraying width: 2-20mm
Spray uniformity: ≥95%
Solution viscosity: ≤30cps
Atomized particle size range : 15-40μm

Hangzhou Shengtu Technology Co., Ltd. is one of the leading manufacturers and suppliers of 120khz ultrasonic fuel cell spraying coating gathering together nozzle in China. Welcome to buy high quality customized products at low price from our factory. Contact us for more details.

 

 

120Khz Ultrasonic Fuel Cell Spraying Coating Gathering Together Nozzle is an ultrasonic atomizing nozzle with small spray width (2-20mm) . The ultrasonic atomization nozzle technology is adopted, and the special contraction flow channel design will uniformly and centrally distribute the carrier gas, so that the ultrasonic atomized liquid mist is in the form of concentrated spray, thus reducing the spray area of the ultrasonic nozzle. Due to the small spraying width of the centralized ultrasonic nozzle, it is mainly suitable for various small and medium-sized spraying applications, complementing FUNSONIC FocusMist spraying ultrasonic nozzle, and can be almost suitable for all different flat spraying requirements.

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advantages

1. The coating is ultra-thin and uniformly applied, with controllable droplet size of 5-30 μ m and soft atomization without high pressure impact. It can accurately prepare 2-8 μ m ultra-thin catalytic layers
2. The utilization rate of the slurry is extremely high, with no high-pressure overspray or rebound splashing caused by ultrasound. The utilization rate of the slurry is 92% to 97%, reducing the loss of Pt/C precious metals
3. The microstructure of the catalytic layer is excellent, the formed pore structure is reasonable, the three-phase interface is rich, and the Pt utilization rate is improved
4. Low temperature and mild film formation, no high pressure impact to damage proton membranes, improved mass production yield, indirectly reducing unit platinum consumption

 

Ultrasonic spraying process
Four core anti sedimentation technologies of ultrasonic spraying
In situ ultrasonic dynamic dispersion of the nozzle body
In situ ultrasonic dynamic dispersion of the nozzle body (core unique technology)
 
ultrasonic nozzle vibrates vertically at a frequency of 40-120kHz. When the slurry flows through the vibrating end face of the nozzle, cavitation effect and high-frequency micro shear continuously break the pre aggregated Pt/C particles in the pipeline, achieving simultaneous transportation, dispersion, and atomization, and preventing particle settling and precipitation from the atomization source.
Storage tank
Storage tank

 

 

 

Ultrasonic dispersion+magnetic stirring dual coupling storage system: side wall array embedded ultrasonic oscillator+bottom PTFE magnetic stirrer, continuous weak ultrasound+low-speed eddy current stirring, to avoid local slurry static stratification
Online pre ultrasonic pre dispersion unit
Online pre ultrasonic pre dispersion unit (optional for high solid content slurry)
 
A small continuous flow ultrasonic chamber (20kHz, 100~300W) is installed at the slurry storage outlet. The slurry undergoes secondary depolymerization before entering the conveying pipeline, dispersing the soft aggregates formed during storage
Substrate temperature control assisted suppression of post deposition
Substrate temperature control assisted suppression of post deposition (film formation stage)
 
The spraying platform accurately controls the temperature between 40-80 ℃, precisely regulates the solvent evaporation rate, and suppresses the migration and deposition of Pt particle coffee rings caused by local rapid solvent evaporation after droplet coating. The uniformity error of the platinum distribution surface in the catalytic layer is less than 5%, significantly improving the ECSA electrochemical activity area.

Applications

 

Anionic membrane spraying

Anionic Membrane Spraying

Carbon paper spraying

Carbon Paper Spraying

Solar Cell Spraying

Solar Cell Spraying

MEA

MEA

PEM

PEM

Proton exchange membrane for fuel cells

Proton Exchange Membrane for Fuel Cells

Why choose us

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At FUNSONIC, the equipment we produce is closely related to advanced manufacturing technology. That's why companies in various fields such as precision spraying, sonochemistry, melt treatment, precision welding, or cutting come to us when they need new equipment.

We have over 20 years of experience in collaborating with advanced enterprises and universities in various industries. We can specify, design, procure, and install perfect ultrasonic equipment for almost any application. Continue reading to learn more about us and contact us immediately to ask questions or request a quote for your business.

FAQ 

Q: What is the effect of solution viscosity on nozzle frequency during ultrasonic spraying?

A: High-frequency nozzles are typically used for low-viscosity coatings. This is because high-frequency vibration generates greater shear force, enabling effective dispersion and spraying of low-viscosity coatings. Conversely, applying excessively high frequencies to high-viscosity coatings may cause the material to exit the nozzle too rapidly, leading to inadequate dispersion.

Q: What is the effect of solution viscosity on amplitude?

A: The setting of amplitude is also closely related to the viscosity of the coating. For high-viscosity coatings, it is generally necessary to increase the amplitude. High-amplitude vibration can deliver higher energy, facilitating the dispersion and spraying of high-viscosity coatings. Conversely, excessive amplitude for low-viscosity coatings may lead to over-dispersion or loss of control during spraying.

Q: What is the reason for the easy precipitation of Pt/C (platinum carbon) slurry?

A: Pt/C (platinum carbon) slurry is the core raw material of PEM catalytic layer, with a Pt particle density of ≈ 21.4g/cm ³ and a carbon carrier XC-72 of ≈ 1.8g/cm ³. The solid-liquid density difference is extremely large, and it is prone to gravity settling according to Stokes' law.

Q: What is the effect of Pt/C slurry settling on PEM membrane?

A: The settling of Pt/C (platinum carbon) slurry directly causes fluctuations in the platinum loading of the catalytic layer, imbalance of the three-phase interface, deterioration of single-cell consistency, and waste of platinum raw materials

 

 

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Model FSW-1203-L
Type 120Khz Ultrasonic FocusMist Spraying Nozzle
Frequency 120Khz
Power

15w

Atomized Particle Size Range (µm) 15-40
Spray Width (mm) 2-20mm
Spray Flow (ml/min) 0.5-10
Spray Height (mm) 10-30
Liquid Viscosity (cps) <30
Particle Size (µm) <10
Diversion Pressure (Mpa) <0.05
Application Suitable for brackets, balloon conduits, flux for selective welding application, PEM, MEA etc

 

 

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