Assembly Precautions for Various Components of Ultrasonic Vibration System

The various components of the ultrasonic vibration system, such as transducers, amplitude rods, tool heads, etc., are mainly connected by central bolts.

1. Check that the contact surface is flat, smooth, and free of scratches. If there are scratches, gently polish them with metallographic sandpaper of size zero or above. Require the ability to smooth out defects without compromising the flatness of the contact surface.

2. Clean screws, screw holes, and contact surfaces with volatile and non corrosive cleaning agents.

3. Thoroughly clean the screws, screw holes, and contact surfaces.

4. All connecting screw holes should be perpendicular to the contact surface.

5. Apply a thin layer of silicone grease (or butter and Vaseline) on the contact surface before tightening, and be careful not to apply silicone grease to the connecting screws and screw holes.

6. Carefully tighten the two components. Control the appropriate tightening torque according to the different specifications of the connecting screws. If possible, tighten it appropriately.

7. If the joint surface is loosened again, there should be no visible scars.

8. Touch the vibration system with your hand to ensure even amplitude, no strange noises, and no severe localized heating.

9. After working for a period of time, there should be no oxidation or erosion marks on the joint surface when it is re sent, otherwise it indicates poor contact and severe loss of ultrasonic energy here.