The Characteristics of Ultrasonic Food Cutting Knives
Ultrasonic food cutting knife: Keep the cutting clean, the cutting surface flat, and eliminate the plow edge effect.
Refrigerated takeaway food is becoming increasingly popular, and there is a growing demand for high-quality portions of products such as sandwiches, rolls, and sushi.
Ultrasonic food cutters can make them simpler, faster, and more aesthetically pleasing.
Our ultrasonic cutting blades, ultrasonic knives, ultrasonic amplitude rods or ultrasonic generators are increasingly used in the food industry in food processing machines, for ultrasonic cutting, ultrasonic slicing, ultrasonic dividing or ultrasonic cutting of food blocks, such as cheese slicing, pastry cutting, cake dividing, pie slicing, portion cutting, cooked food dividing, meat cutting, bacon slicing, and even frozen food cutting.
Capable of cutting products at various temperatures - frozen/refrigerated/ambient.
Easy to clean - hygiene considerations were taken into consideration during design.
Composition of ultrasonic food cutting knives:
1. Ultrasonic power supply, also known as ultrasonic generator, converts 50/60 Hz AC voltage into high-frequency electrical energy. According to the application, the frequency can be 20KHz, 30KHz, or 40KHz. At 20KHz, the tool head (blade) vibrates 20000 times per second.
2. A transducer is a sealed electromechanical device that receives electrical energy from a power source and converts it into high-frequency mechanical vibration.
3. The amplitude lever is located between the transducer and the tool head (blade). The output amplitude of the transducer is amplified or reduced, and the appropriate amplitude is transmitted to the tool head (blade).
4. Ultrasonic tool heads, also known as blades in cutting equipment, are customized for specific applications.
The ultrasonic food cutting component consists of four main components: power supply, converter, amplitude lever, and tool head.
The characteristics of ultrasonic cutting:
1. Cleaner cutting
Always produce a clean and uniform cutting surface, cutting multi-layer composite foods (sandwiches) and nuts without displacement.
2. Precision cutting of difficult to process products
Products that are easy to slice, such as natural food cakes, will not deform or break, and the same goes for hard bread and donuts.
3. Higher productivity leads to higher output
Ultrasound provides faster cutting and cutting speeds than traditional blade systems, and smaller incisions help reduce waste.
4. Reduce cleaning downtime
The ultrasonic system provides longer operating time and is easy to clean during the cleaning cycle, reducing cleaning downtime by 70% to 90%.
5. High quality materials meet food industry standards
This device is made of stainless steel and titanium materials to ensure improved hygiene, safety, and processing performance.
6. Low surface friction can prolong blade life
The blades of ultrasonic tool heads are sharper than static blades, improving productivity and reducing maintenance.
7. 24/7 operation
The ultrasonic cutting system has been carefully designed and processed to meet the requirements of daily high-performance operation in harsh machining environments.
