Products
Ultrasonic Film Spray Coater For Battery Electrodes With Various Nozzles
Item No: FS650
Frequency: 20-200khz for Optional
Power: 10-100w
Spray Uniformity: ≥95%
Solution Conversion Rate: ≥95%
Solution viscosity: ≤30cps
Atomized particles (median value): 10-45μm(Distilled water),
determined by nozzle frequency
Hangzhou Shengtu Technology Co., Ltd. is one of the leading manufacturers and suppliers of ultrasonic film spray coater for battery electrodes with various nozzles in China. Welcome to buy high quality customized products at low price from our factory. Contact us for more details.
Description:
The multi‑nozzle ultrasonic film spray coater for battery electrodes leverages ultrasonic technology to deliver coating thickness down to the micrometer scale. During spraying, the ultrasonic nozzles precisely regulate droplet size and distribution. Fine droplets and particles evaporate rapidly, yielding materials with a high specific surface area and forming an evenly distributed thin‑film coating.
This multi‑nozzle ultrasonic film spray coater for battery electrodes is extensively deployed for precision coating of coatings, inks, adhesives and other materials. Featuring high efficiency, eco‑friendly operation and superior coating accuracy, it serves as an essential spraying solution for modern manufacturing.
The influencing factors of ultrasonic spraying: :
1. High-precision Coating Ultrasonic nozzles deliver precise control over coating dosage and spraying coverage, enabling highly uniform film deposition on core components including electrodes and membranes.
2. Superior Atomization Quality Ultrasonic vibration breaks coating materials into uniform micron-sized droplets. This enhances coating density and interfacial adhesion while effectively reducing material waste.
3. Low-temperature Processing The ultrasonic spraying process operates at ambient low temperatures. It eliminates thermal damage and performance deterioration of sensitive materials caused by high-temperature processing.
4. High Production Efficiency Featuring fast spraying speed and continuous operation, the technology greatly boosts throughput. It minimizes manual intervention and facilitates full production automation.
5. Energy-saving and Eco-friendly This process requires no compressed air or other auxiliary power sources. It operates with low noise and low power consumption, fully complying with green manufacturing standards.
6. Wide Material Compatibility It is applicable for precision coating of catalyst inks, ion exchange membranes and other critical materials, supporting the manufacturing requirements of diverse fuel cell technical routes.
In summary, ultrasonic precision spraying technology substantially improves fuel cell product performance and production efficiency. It serves as a core technical solution to accelerate the industrialization of fuel cells.
Nozzle Type:
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Product Type |
Floor-stand Ultrasonic Spray Coating Machine FS650 |
|
Spray Nozzle Operating Frequency |
20-200KHz (Normally use 60\100K) |
|
Nozzle Power |
1-15W |
|
Continuous Spraying Volume Max |
Determine based on the type and quantity of nozzles configured (Max 5 Nozzles) |
|
Effective Spraying Width |
Determine based on the type and quantity of nozzles configured |
|
Spray Uniformity |
≥95% |
|
Solution Conversion Rate |
≥95% |
|
Dry Film Thickness |
20nm-100μm |
|
Solution Viscosity |
≤30cps |
|
Temperature Range |
1-60℃ |
|
Atomized Particles (Median Value) |
10-45μm (distilled water), determined by the frequency of the nozzle |
|
Diversion Pressure Max |
≤0.15MPA |
|
Input Voltage |
220V±10%/50-60Hz |
|
Exercise Mode |
A spraying control system independently developed by FUNSONIC based on the Windows system, with PLC control, 15.6-inch full-color touch screen, XYZ three-axis imported servo motor, R-axis start rotation, and fully enclosed precision screw module |
|
Control Mode |
PLC control, operation control system developed based on Windows system, supporting remote operation, upgrading, etc |
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Control Content |
The touch screen integrates ultrasonic nozzle, liquid supply, heating, adsorption, ultrasonic dispersion and other controls, and also has system monitoring, alarm and other functions |
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Liquid Supply Method |
Precision injection pump |
|
Ultrasonic Dispersion System (Optional) |
20ml or 50ml, 40K, biological grade sampler |
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