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Ultrasonic Film Spray Coater For Battery Electrodes With Various Nozzles
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Ultrasonic Film Spray Coater For Battery Electrodes With Various Nozzles

Ultrasonic Film Spray Coater For Battery Electrodes With Various Nozzles

Item No: FS650
Frequency: 20-200khz for Optional
Power: 10-100w
Spray Uniformity: ≥95%
Solution Conversion Rate: ≥95%
Solution viscosity: ≤30cps
Atomized particles (median value): 10-45μm(Distilled water),
determined by nozzle frequency

Hangzhou Shengtu Technology Co., Ltd. is one of the leading manufacturers and suppliers of ultrasonic film spray coater for battery electrodes with various nozzles in China. Welcome to buy high quality customized products at low price from our factory. Contact us for more details.

 

 

Description:

 

The multi‑nozzle ultrasonic film spray coater for battery electrodes leverages ultrasonic technology to deliver coating thickness down to the micrometer scale. During spraying, the ultrasonic nozzles precisely regulate droplet size and distribution. Fine droplets and particles evaporate rapidly, yielding materials with a high specific surface area and forming an evenly distributed thin‑film coating.


This multi‑nozzle ultrasonic film spray coater for battery electrodes is extensively deployed for precision coating of coatings, inks, adhesives and other materials. Featuring high efficiency, eco‑friendly operation and superior coating accuracy, it serves as an essential spraying solution for modern manufacturing.

 

 

The influencing factors of ultrasonic spraying: :

 

1. High-precision Coating Ultrasonic nozzles deliver precise control over coating dosage and spraying coverage, enabling highly uniform film deposition on core components including electrodes and membranes.

 

2. Superior Atomization Quality Ultrasonic vibration breaks coating materials into uniform micron-sized droplets. This enhances coating density and interfacial adhesion while effectively reducing material waste.

 

3. Low-temperature Processing The ultrasonic spraying process operates at ambient low temperatures. It eliminates thermal damage and performance deterioration of sensitive materials caused by high-temperature processing.

 

4. High Production Efficiency Featuring fast spraying speed and continuous operation, the technology greatly boosts throughput. It minimizes manual intervention and facilitates full production automation.

 

5. Energy-saving and Eco-friendly This process requires no compressed air or other auxiliary power sources. It operates with low noise and low power consumption, fully complying with green manufacturing standards.

 

6. Wide Material Compatibility It is applicable for precision coating of catalyst inks, ion exchange membranes and other critical materials, supporting the manufacturing requirements of diverse fuel cell technical routes.

 

In summary, ultrasonic precision spraying technology substantially improves fuel cell product performance and production efficiency. It serves as a core technical solution to accelerate the industrialization of fuel cells.

 

 

Nozzle Type:
20-200Khz Ultrasonic nozzle

 

FocusMist Nozzle

FocusMist Nozzle

Scattering Nozzle

Scattering Nozzle

ConeMist Nozzle

ConeMist Nozzle

WideMist Nozzle

WideMist Nozzle

MicroMist Nozzle

MicroMist Nozzle

Penetrator Nozzle

Penetrator Nozzle

Certification

 

FUNSONIC Certification 1

 

 

Our Laboratory

 

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Our Production Line

 

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Packing&Delivery

 

1 1001
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Company Exhibition

 

2024 1001
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product-800-600

 

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Product Type

Floor-stand Ultrasonic Spray Coating Machine FS650

Spray Nozzle Operating Frequency

20-200KHz (Normally use 60\100K)

Nozzle Power

1-15W

Continuous Spraying Volume Max

Determine based on the type and quantity of nozzles configured (Max 5 Nozzles)

Effective Spraying Width

Determine based on the type and quantity of nozzles configured

Spray Uniformity

≥95%

Solution Conversion Rate

≥95%

Dry Film Thickness

20nm-100μm

Solution Viscosity

≤30cps

Temperature Range

1-60℃

Atomized Particles (Median Value)

10-45μm (distilled water), determined by the frequency of the nozzle

Diversion Pressure Max

≤0.15MPA

Input Voltage

220V±10%/50-60Hz

Exercise Mode

A spraying control system independently developed by FUNSONIC based on the Windows system, with PLC control, 15.6-inch full-color touch screen, XYZ three-axis imported servo motor, R-axis start rotation, and fully enclosed precision screw module

Control Mode

PLC control, operation control system developed based on Windows system, supporting remote operation, upgrading, etc

Control Content

The touch screen integrates ultrasonic nozzle, liquid supply, heating, adsorption, ultrasonic dispersion and other controls, and also has system monitoring, alarm and other functions

Liquid Supply Method

Precision injection pump

Ultrasonic Dispersion System (Optional)

20ml or 50ml, 40K, biological grade sampler

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