Products
Ultrasonic Precision Coating Technology For Electronic PCB Printed Circuit Board
Item No: FS150
Frequency: 20-200khz for Optional
Power Range: 1-15w
Spraying amount(max): 0.5-10ml/min
Spraying width: 2-20mm
Spray uniformity: ≥95%
Solution viscosity: ≤30cps
Atomized particles (median value): 10-45μm(Distilled water),
determined by nozzle frequency
Hangzhou Shengtu Technology Co., Ltd. is one of the leading manufacturers and suppliers of ultrasonic precision coating technology for electronic pcb printed circuit board in China. Welcome to buy high quality customized products at low price from our factory. Contact us for more details.
Description:
Precision ultrasonic coating is a premium safety treatment process for electronic printed circuit boards (PCBs). This technique relies on high‑frequency ultrasonic vibration to fully atomize moisture‑proof, insulating and anticorrosive coatings, which are then deposited uniformly across PCB surfaces. It effectively safeguards circuit board functional stability and prolongs service life.
Ultrasonic processing improves coating adhesion to PCB substrates, delivering stronger protective performance for electronic PCBs while keeping pace with the evolving design requirements of electronic products.
Parameters Adjusting :
The coating splashing issue during ultrasonic PCB coating can be effectively resolved by adjusting the following process parameters and equipment settings:
1. Lower ultrasonic power. Reducing ultrasonic output power weakens spray intensity and prevents excessive atomization that causes splashing.
2. Decrease coating speed. A slower coating travel speed allows the coating material to spread uniformly over the substrate surface, eliminating splashing caused by fast operation.
3. Prolong pulse duration. Extended pulse time enables sufficient and complete atomization of the coating, avoiding instantaneous high-volume ejection that leads to splatter.
4. Adjust ultrasonic frequency. Adopt a lower ultrasonic frequency to optimize the spray state and deliver a more stable, consistent spraying effect.
5. Increase coating viscosity. Overly thin coating fluid is prone to splashing. Appropriate viscosity enhancement (such as adding thickeners) can optimize fluidity and suppress splashing.
6. Optimize or replace the nozzle. Improve the nozzle structure design, or fine-tune the spraying angle and working distance to stabilize the spraying process and reduce splashing.


Application:
Be used in a wide range of industries.

Carbon paper spraying

Anion membrane electrode spraying

Photoresist spraying

Photovoltaic cell Application

Solar panel spraying

Bare wafer spraying
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Product Type |
Ultrasonic Precision Spray Coating Machine Laboratory desktop Type FS310 |
|
Spray Nozzle Operating Frequency |
20-200KHz |
|
Nozzle Power |
1-15W |
|
Continuous Spraying Volume Max |
0.5-10ml/min |
|
Effective Spraying Width |
2-20mm |
|
Spray Uniformity |
≥95% |
|
Solution Conversion Rate |
≥95% |
|
Dry Film Thickness |
20nm-100μm |
|
Solution Viscosity |
≤30cps |
|
Temperature Range |
1-60℃ |
|
Atomized Particles (Median Value) |
10-45μm (distilled water), determined by the frequency of the nozzle |
|
Diversion Pressure Max |
≤0.05MPA |
|
Input Voltage |
220V±10%/50-60Hz |
|
Exercise Mode |
X+Y two axis fully automatic, Z-axis electrically adjustable, independently programmable |
|
Control Mode |
Micro computer card, 7-inch touch screen+buttons |
|
Control Content |
Ultrasonic spraying, liquid supply, heating, ultrasonic dispersion and other systems |
|
Liquid Supply Method |
Precision injection pump |
|
Ultrasonic Dispersion System (Optional) |
50ml, 40K, biological grade sampler |
|
Rated Power of Ultrasonic Dispersion System |
200W,10A |
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