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120Khz Low Power Ultrasonic Spray Nozzle Coating Technology
Item No: FSW-12001-L
Frequency: 120khz
Power: 1-15w
Continuous spraying amount(max): 0.5-20ml/min
Effective spraying width: 50-150mm
Spray uniformity: ≥95%
Solution viscosity: ≤30cps
Atomized particles (median value): 15-40μm(Distilled water),
Hangzhou Shengtu Technology Co., Ltd. is one of the leading manufacturers and suppliers of 120khz low power ultrasonic spray nozzle coating technology in China. Welcome to buy high quality customized products at low price from our factory. Contact us for more details.
Description:
The 120kHz low-power ultrasonic spray nozzle is a core component of precision atomization equipment. It generates high-energy, high-speed atomized media and serves as a critical unit that determines overall atomization efficiency and operational stability. This nozzle precisely regulates the flow rate and flow pattern of atomized media, achieves fine fragmentation of liquid materials, and produces finished coatings and powders with consistent, customized physical properties.
Functionally, the ultrasonic atomizing nozzle acts as an energy converter. It efficiently transforms the kinetic energy of pressurized gas into surface vibration energy for uniform material atomization. Fabricated from high-strength titanium alloy and exclusive customized metal composites, the nozzle delivers excellent chemical corrosion resistance and stable, superior acoustic performance for long-term continuous operation.
A full range of ultrasonic nozzle configurations is available to suit diverse application scenarios, including wide-area, wide-width, diffusion, focused, probe, linear spray, and vortex types. This diversified product lineup enables targeted, high-precision coating and atomization solutions for various industrial and technical requirements.
Ultrasonic Membrane Electrode Coating :
Membrane electrodes fabricated via ultrasonic spraying feature high‑level automation, good production efficiency and low manufacturing costs, making the process suitable for mass‑production requirements. For membranes coated by ultrasonic spraying, platinum utilization can reach approximately 90 %. This cuts material consumption and reduces consumption of costly catalyst ink.
During electrolysis operations for fuel cells and Nafion‑based proton exchange membrane (PEM) electrolyzers, the ultrasonic coating system forms highly durable, uniform coatings from carbon‑based catalyst inks without inducing membrane deformation. To deposit consistent catalyst layers onto PEM fuel cells, gas diffusion layers (GDLs), electrodes, different electrolyte membranes and solid‑oxide fuel cells (SOFCs), spray suspensions containing carbon‑black ink, PTFE binder, ceramic slurry, platinum and other noble metals are used.
Ultrasonic spraying also processes suspensions of metal oxides and other metal alloys - including platinum‑, nickel‑, iridium‑ and ruthenium‑based fuel‑cell catalyst coatings. It supports production of PEM fuel cells, PEM electrolyzers, direct‑methanol fuel cells (DMFCs) and SOFCs, delivering high catalyst loading and improved cell efficiency.
spray Effect :
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|
Type |
FSW-12001-L |
|
Name |
Ultrasonic Wide Type Spray Coating Nozzle |
|
Frequency |
120Khz |
|
Atomized particle size range (μm) |
15-40 |
|
Spray width(mm) |
40-120 |
|
Spray flow(ml/min) |
0.5-20 |
|
Spray height(mm) |
50-150 |
|
Permissible liquid viscosity(cps) |
<30 |
|
Allow particle size(μm) |
<10 |
|
Diversion pressure (Mpa) |
<0.05 |
|
Application |
Suitable for large-area spraying, such as proton exchange membranes, etc |
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